Barrier Properties Testing of Plastic Packaging

Barrier properties testing is a crucial aspect of evaluating the effectiveness and quality of plastic packaging materials. Plastic packaging plays a significant role in preserving various products’ freshness, safety, and shelf life. By assessing the barrier properties of plastic materials, manufacturers can ensure that their packaging adequately protects against the permeation of gases, moisture, and other external factors. In this article, we will delve into the importance of barrier properties testing in plastic packaging and explore different testing methods used to evaluate these properties.


  1. Significance of Barrier Properties Testing:


1.1 Preservation of Product Quality:


Effective barrier properties testing ensures that plastic packaging maintains the quality and integrity of its enclosing products. Packaging can prevent spoilage, extend shelf life, and protect against external contaminants by minimizing the transmission of gases, moisture, and odors. Proper barrier properties help maintain nutritional value, flavor, appearance, and overall product freshness.


1.2 Safety and Regulatory Compliance:


Barrier properties testing also plays a crucial role in ensuring the safety and compliance of plastic packaging. In industries such as food and pharmaceuticals, packaging materials must comply with strict regulations to prevent contamination, preserve product efficacy, and safeguard consumer health. Testing the barrier properties helps manufacturers meet regulatory requirements and maintain the safety and integrity of their products.


  1. Standard Methods for Barrier Properties Testing:


2.1 Gas Permeability Testing:


Gas permeability testing evaluates the ability of plastic materials to prevent the passage of gases, such as oxygen, carbon dioxide, or helium. The test assesses the rate at which gases diffuse through the material, often measured as the permeability coefficient. This information enables manufacturers to select appropriate packaging materials that offer the desired level of gas barrier protection for specific products.


2.2 Moisture Vapor Transmission Rate (MVTR) Testing:


MVTR testing assesses the water vapor transmission rate through plastic materials, measuring the moisture that passes over a specified period. This test is particularly essential in food packaging, as excessive moisture transfer can lead to spoilage, texture deterioration, and loss of product quality. Accurate MVTR testing ensures the selection of packaging materials that provide appropriate moisture barrier properties.


2.3 Water Vapor Permeability Testing:


Similar to MVTR testing, water vapor permeability testing determines plastic materials’ ability to resist water vapor penetration. This test is essential for packaging materials in electronics, pharmaceuticals, and personal care industries, as excessive water vapor transmission can damage sensitive products. Water vapor barrier properties testing helps ensure the longevity and efficacy of packaged items.


  1. Factors Affecting Barrier Properties:


3.1 Material Composition:


The choice of plastic material significantly affects its barrier properties. Different polymers exhibit varying levels of barrier performance, and manufacturers need to consider the specific needs of their products when selecting appropriate materials. Examples of commonly used barrier polymers include polyethylene terephthalate (PET), polypropylene (PP), and ethylene vinyl alcohol (EVOH).


3.2 Thickness and Coatings:


The thickness of the plastic material and the presence of coatings or laminations can significantly impact barrier properties. Thicker films generally offer improved barrier performance. Additionally, specialized coatings or laminations can enhance specific barrier properties, such as oxygen barrier coatings or moisture-resistant layers.


3.3 Packaging Design and Sealing:


The design and sealing integrity of the packaging plays a crucial role in maintaining barrier properties. Any gaps, leaks, or improperly sealed areas can compromise the material’s barrier effectiveness. Manufacturers should carefully consider the package design and ensure proper sealing techniques to maintain the desired barrier properties.




Barrier properties testing is vital in evaluating the effectiveness and quality of plastic packaging. By assessing the ability of materials to prevent gas permeation and moisture transfer, manufacturers can ensure the preservation of product quality, extend shelf life, and comply with regulatory requirements. Gas permeability, MVTR, and water vapor permeability testing methods provide valuable insights into a material’s barrier performance. Material composition, thickness, coatings, and packaging design influence barrier properties. Implementing rigorous barrier properties testing enables manufacturers to select appropriate packaging materials and develop packaging solutions that meet the specific requirements of different industries, ultimately contributing to long-term success and consumer satisfaction with packaged products.

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